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Manufacturing

Manufacturing

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Manufacturing

Bespoke, future-proofed mezzanine flooring systems to maximise productivity and space

If you're looking for a cost-effective way to increase productivity and flexibility from your existing manufacturing facilities, with minimum disruption to your business, a mezzanine floor is the ideal solution. For 25 years we have delivered industrial mezzanine projects for world leading manufacturers operating across diverse market sectors - from food & drink and FMCG to aerospace and automotive - as well flooring systems for organisations requiring built in future physical flexibility to accommodate changing demand.

Our steelwork and mezzanine flooring can withstand the substantial, often dynamic loads placed upon them by entire assembly and production lines, as well as advanced automated conveyor systems. Together with our mezanine deck solutions, they help improve your manufacturing capacity in all areas including storage, in-plant offices, observation towers and work platforms, and keep your people safe.

 

Custom-designed for your needs, our integrated industrial mezzanine floors will grow flexibly with your business - enabling you to expand available space as your needs change. Our mezzanine designs also meet all safety and building and fire regulations and standards, and our 25-year mezzanine design, production and construction experience ensures that your installation will be competed to schedule.

We also offer high performance decking and an extensive range of ancillaries, such as pallet gates, handrails, balustrades, step-overs, maintenance platforms and fire protection systems for a complete, superior finish. All our products are available in numerous colour options.

 

To find out more about our manufacturing industy credentials take a look at our case studies. Amongst many other world-class manufacturers, our customers include: GlaxoSmithKline; BRITA; Continental; Honda; Air France; McDonald's Bakery; Tesco Bakery; Fox's Biscuits; and Clarks' Shoes and we'd love to work with you too.

 

So if you're looking for a firm with an outstanding reputation for cost-effective, high quality mezzanine supply for all industrial and commercial applications and environments, please call and see how we can help.

New! Mezzanine7
7 times stronger, Steel Construction Institute certified

Customised, high performance mezzanine flooring for manufacturing

See below a table outlining the key sector-specific features and benefits of our game-changing Mezzanine7 system. These are shown alongside those of the industry Mezzanine Standard flooring option.

 

Which of our two customised mezzanine solutions will best support your needs, both today and tomorrow, as your business's demands evolve?

Mezzanine7 - the future of mezzanine

Watch this film to discover the key business benefits of Mezzanine7, and how this new, game-changing flooring system, will give you the built-in physical flexibility to adapt your operations in line with evolving needs and technology upgrades. It's 7 times stronger than the standard mezzanine flooring as certified by the Steel Construction Institute (SCI).

Why choose Mezzanine7 for Manufacturing?

  • Strength
  • Standard
  • Future proofed - point loads for technology upgrades
  • Advanced Guided Vehicles (AVG's) compatible
  • up to 600 kg
  • Conveyor pallet line support legs up to 2000 kg
  • up to 600 kg
  • Standard pallet trucks up to 2000 kg
  • up to 600 kg
  • Powered pallet trucks up to 2000 kg
  • up to 600 kg
  • Automated picking machines up to 2000 kg
  • up to 600 kg
  • Flexibility - point load support locations
  • Conveyor pallet line support legs up to 2000 kg
  • up to 600 kg
  • Standard pallet trucks up to 2000 kg
  • up to 600 kg
  • Powered pallet trucks up to 2000 kg
  • up to 600 kg
  • Automated picking machines up to 2000 kg
  • up to 600 kg
  • Stiffness
  • Standard
  • Reduced frequency deflection (compared to Standard)
  • 75% less vibration
  • -
  • Health & Safety
  • Standard
  • Reduced Electrostatic Dispersion (ESD)
  • Options available
  • Options available
  • Speed of Installation
  • Standard
  • Allows early access for follow-on trades
  • -
  • Sustainability
  • Standard
  • Reflective underside for lower energy consumption
  • Optional
  • Board Options
  • Standard
  • P5 option
  • P6 option
  • Treadex
  • Treadsafe
  • Silverfoil
  • -
  • White underside
  • -
  • Warranty
  • Standard
  • Full 10-year warranty

"With Mezzanine International, we've benefited from substantial time and cost savings on all of our mezzanine projects. These savings are captured from the initial design and consultation stage, so the earliest possible involvement with their technical advisors is highly recommended by us, so your business can also fully benefit too."

Alan Jamieson, Managing Director, Cap Systems

Direct & Trade Clients

Direct & Trade Clients

We make sure that our design and technology is always ahead, and focus on building our quality network of international trade partners, who work alongside us and our end-user clients.

Service Delivery

Service Delivery

Work with us and your business will benefit from: on-time delivery; a safe, high quality mezzanine installation and swift customer response rates.

Full Industry Accreditation

Full Industry Accreditation

One of Europe's leading providers of high quality integrated mezzanine floors, we offer both CE marking 'execution class 2' accreditation and ISO 9001 certification.

Staircases & Walkways

Staircases & Walkways

We supply all the bespoke high quality ancillaries you need in various finishes and colours to suit your usage - all products comply with the relevant standards and regulations.

Design Innovation

Design Innovation

The continued pursuit of efficiency and productivity through intelligent design is at the heart of everything we do, hence our investment in R&D.

Health & Safety

Health & Safety

The health & safety of our people, our clients and their partners is embedded into everything we do from planning to project delivery. It is an utmost priority for our firm.

Case Studies

Brita Water Filter Systems

Brita Water Filter Systems

One of the biggest names in filtered water, Brita exports its products to more than 60 markets worldwide, and has manufacturing plants in the UK, Switzerland and India, as well as its home base in Taunusstein, Germany. So it wasn't a surprise that Brita had thought ahead when planning their UK manufacturing location in Bicester, Oxfordshire, and designed the building so a further structural steel mezzanine level could be added when required. When Brita asked us to design and build a new mezzanine level, they knew their practical requirements would be met.

Direct Wines

Direct Wines

While the name may not be immediately familiar, Direct Wines have been in operation for more than 34 years. They own brands including Laithwaites, the Sunday Times Wine Club and the Barclaycard Wine Service, and are the world's largest independent wine specialist, with a turnover currently in excess of £250 million. To maintain their leadership position, Direct Wines need a world-class logistics operation, and we successfully bid to work on their new distribution hub located on an 11 acre site on the Gloucester Business Park.

McDonald's Bakery

McDonald's Bakery

All McDonald’s breakfast muffins for the entire North West of the UK are made in one bakery, and we were asked to design, manufacture and install a new mezzanine structure for it.

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