Mezzanine for AutoStore and Conveyor Systems: A Modern Warehouse Transformation

The Customer
A prominent UK-based supplier of workwear, personal protective equipment (PPE), and corporate uniforms. The company serves a diverse clientele, making operational efficiency and sustainability key to maintaining its competitive edge in the industry.

 

The Project
The customer aimed to modernise their existing facility by replacing the current racking system with a fully automated warehouse solution. Central to this upgrade was the installation of an AutoStore system for advanced sortation and storage. MiTek was commissioned to design and install a large mezzanine structure that would support the AutoStore technology while seamlessly integrating with planned conveyor systems and intelligent picking mechanisms.

 

The Challenge
The client required minimal disruption to their daily operations during the project. Additionally, the steel mezzanine had to be designed with precision to accommodate the AutoStore system’s high load requirements and integrate seamlessly with planned conveyor and picking systems.

 

The Solution
MiTek leveraged its extensive experience in live warehouse projects to deliver the solution in three carefully scheduled phases. Each phase followed a structured process:

1. Dismantling one section of the existing racking system.
2. Installing the steel mezzanine structure.
3. Completing the AutoStore setup for that section.

This phased approach minimized disruption to the client’s operations. To meet the additional load requirements for the vertical automation technology, MiTek incorporated bdeck flooring for enhanced strength and durability.

MiTek's expertise in mezzanine designs for intelligent picking systems ensured smooth collaboration with other contractors and seamless integration of components.

 

The Benefits

1. Maximized Space Utilisation: The modernised facility optimizes the existing warehouse footprint, streamlining storage and operational workflows.
2. Facilitates Growth: The additional space and improved efficiency support the company’s growth ambitions for years to come.
3. Sustainability: The automated system reduces carbon emissions, aligning with the company’s environmental goals.
4. Timely Completion: Close collaboration with other contractors enabled MiTek to complete the mezzanine build ahead of schedule.

The project has positioned the company for operational excellence, ensuring they remain an industry leader in the supply of workwear, PPE, and corporate uniforms.