MiTek’s Expertise Elevates Multi-National Retailer’s Facility to New Heights of Performance and Growth

To support its ambitious growth and operational efficiency, a leading lifestyle brand has developed a state-of-the-art 40,494m² distribution and storage hub. This facility is designed with a blend of traditional and automated racking systems and incorporates two levels of mezzanine, purpose-built to host advanced conveyors and sortation areas. The mezzanine design not only addresses the brand’s current distribution needs but also ensures scalability, offering a future-proof solution to accommodate their evolving demands in the competitive lifestyle market.

The Client
A leading American lifestyle brand, embarked on an expansion in Europe with the development of a cutting-edge distribution hub at Gateway Peterborough. Spanning 40,494m² and towering at 18.2m, this first UK facility was designed to meet the company’s growing demands and future-proof their operations.

The Vision
To scale up from a 2-million-item capacity to 10 million, the company needed a state-of-the-art centre with 60% more space than its current facilities. This vision required advanced storage, automated systems, and a multi-tiered mezzanine solution to support conveyors and sortation areas.

The Challenge
The project faced a trifecta of hurdles:

Engineering Complexity: Designing a two-tier integrated mezzanine system required precise coordination with the building’s structural framework.
Material Sourcing: The client’s preferred decking material was cost-prohibitive due to international shipping and duties.
Global Disruptions: Covid-19 restrictions necessitated swift adaptability to maintain progress while ensuring safety.

Additionally, the client wanted a facility that could evolve with future technology and business needs, adding layers of foresight to the planning process.

The Solution
MiTek delivered a tailored mezzanine solution that balanced the client’s immediate and long-term goals:

Future-Ready Design: Extra mezzanine levels were pre-installed to accommodate future expansion without disruption.
Local Sourcing: MiTek sourced a high-quality, cost-effective decking material locally, allowing the client to visit similar installations and see the solution in action.
Agility in Execution: The team maintained momentum through careful scheduling, adaptable roles, and stringent safety protocols in response to the pandemic.

The Results
The clien's new storage and distribution hub stands as a testament to innovation and resilience:

Cost-Efficiency: Pre-installed mezzanine levels saved significant future costs and operational downtime.
Enhanced Capacity: The facility’s automated technology ensures seamless operations, scaling to 10 million items.
On-Time Delivery: Despite global challenges, the project was completed ahead of schedule.

The Takeaway
The Euro Hub is more than a warehouse; it’s a strategic leap into the future, blending cutting-edge intralogistics with scalable solutions. MiTek’s expertise transformed the client’s ambitions into a high-performing, adaptable facility ready for growth.